June 11, 1997 at 2:15 AM MST

by: John M. Hill

Executive Summary:

The remelting of 2.1 additional tons of E6 glass onto the faceplate of the LBT 8.4 meter seems to have been a grand success. As Dan Watson puts it, the faceplate is now "properly thick".

As of 00:50 this morning we have started cooling our new properly thick faceplate. The faceplace as seen on the video images is estimated to be 1.5 inches (38 mm) at the previously thin spot at 60 degrees and more like 1.7 inches near the center.

About a dozen people in the control room had an interesting time watching the glass "tide" roll slowly across the surface of the mirror after the glass blocks melted. The timescale for glass motion turned out to be about the same as an ocean tide. We used every kilowatt of lid power that we could muster in order to bring the faceplate up to casting temperature in a reasonable length of time.

Besides the people here in the Mirror Lab, people were watching on the web from all over the world, including Italy, Germany, Brazil and Australia. Images will continue to update on the web, but don't expect them to change much from now on. They may sharpen a bit as the cameras cool off. We will produce some nifty video time lapse in MPEG format in a few days. I hope the automatic temperature updates are routine by the time of the next casting (Fall 1998).

The oven will continue to spin at 6.81 rpm through Wednesday evening, then we will begin the three-month annealing and cooling cycle.

Here is a last overview page of oven pilot data before cooling started:

Oven Overview       oven0v0 Wed Jun 11 00:47:09 1997

Zone Clock   Time     Sch Temp  Avg Temp     Error      Rate  Scatter Deviation

 Z0    R    41:16:38    1180.0    1164.3      15.7       0.0       3.1     100.
 Z1    R    41:16:38    1180.0    1165.7      14.3       0.0       4.7     100.
 Z2    R    41:16:38    1180.0    1167.4      12.6       0.0       5.5     100.
 Z3    R    41:16:38     650.0     701.6     -51.6       0.0      67.9      70.
 Z4    R    41:16:38     650.0     664.8     -14.8       0.0      39.6      70.
 Z5    R    41:16:38     650.0     664.1     -14.1       0.0      33.8      70.
 Z6    R    41:16:38     650.0     920.2    -270.2       0.0      13.2     150.
 Z7    R    41:16:38     128.8     134.8      -6.0       0.0      39.2      70.
 Z8    R    41:16:38      30.0      41.6     -11.6       0.0       3.7      10.
 Z9    R    41:16:38    1180.0     993.0     187.0       0.0       0.0     100.
 Z10   R    41:16:38      30.0      41.9     -11.9       0.0       2.1      10.
 Z11   R    41:16:39      35.0      34.3       0.7       0.0      12.6      15.
 Z12   R    41:16:38      55.0      44.5      10.5       0.0       4.3      30.
 Z13   R    41:16:38      40.0      46.3      -6.3       0.0       7.7      20.
 Z14   R    41:16:38      40.0      42.9      -2.9       0.0       0.0      10.
 Z15   R    41:16:39      30.0      30.2      -0.2       0.0      16.1      10.
 R     R    41:16:39     6.740     6.727     0.013     0.000              70.00

Zone L Check     Power Goal Temp  To Goal  @ClockTime   @RealTime

 Z0  o   E         220    1180.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z1  o   E         220    1180.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z2  o   E         217    1180.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z3  o   E           0     650.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z4  o   E           2     650.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z5  o   E           0     650.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z6  o   E           0     650.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z7  o   E          26     128.8  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z8  o   E           0      30.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z9  o   D           0    1180.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z10 o   E           0      30.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z11 p   E           0      35.0  00:00:59   41:17:38   Wed Jun 11 01:46:09 199
 Z12 o   E           0      55.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z13 o   E           0      40.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z14 o   E           0      40.0  00:00:00   41:16:38   Wed Jun 11 00:47:09 199
 Z15 p   E           0      30.0  00:00:59   41:17:38   Wed Jun 11 01:46:09 199
 R   p   E                 6.740  00:00:59   41:17:38   Wed Jun 11 01:46:09 199

Analog Data

TOT       2704.1A (2789.2A) 100.152HE ( 103.304HE) 732.423KW ( 755.641KW)

						Ciao,
								John
						(sleepy LBT Director)

Back to LBT Casting Updates his casting a success. Thanks also to the many people